KOBUTA DIESEL PARTICULATE FILTER WORKSHOP MANUAL

KOBUTA DIESEL PARTICULATE FILTER WORKSHOP MANUAL

55PAGE 7.4MB

1. FUNCTION OF DIESEL PARTICULATE FILTER (DPF)..1-S1
2. DPF REGENERATION AND DPF CLEANING...1-S2
3. DPF MAINTENANCE FLOW..1-S3
[1] CLEANING & RETURN FLOW ......1-S4
[2] DPF EXCHANGE FLOW..1-S5
4. DPF CLEANING PROCEDURE ....1-S6
[1] TO ENSURE SAFETY AND GOOD PERFORMANCE IN DPF CLEANING PROCEDURE.1-S6
[2] SEPARATION OF DPF MUFFLER FULL ASSY.1-S7
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 .1-S8
(2) V2607-CR-E4 ......1-S9
(3) V2607-CR-TE4, V3307-CR-TE4 ...1-S10
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S11
[3] DISASSEMBLY OF DPF MUFFLER FULL ASSEMBLY....1-S12
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ......1-S12
(2) V2607-CR-E4 ....1-S13
(3) V2607-CR-TE4, V3307-CR-TE4 ...1-S13
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S14
[4] JUDGMENT OF REUSE OF DPF FILTER COMPLETE BEFORE CLEANING....1-S15
[5] PREPARATION OF "AFTER-TREATMENT DEVICE EXCHANGE REPORT FORM" 1-S15
[6] PREPARATION OF "DPF CLEANING ORDER FORM" ....1-S16
[7] PACKING, DELIVERING, AND HANDLING STANDARD OF DPF FILTER COMPLETE
..1-S17
[8] DPF CLEANING METHOD, RESPONSIBLE FOR CLEANING CONTRACTOR (REFERENCE)
..1-S18
[9] JUDGMENT OF REUSE OF DPF FILTER COMPLETE AFTER CLEANING, RESPONSIBLE
FOR CLEANING CONTRACTOR 1-S19
[10]ASSEMBLY OF DPF MUFFLER FULL ASSEMBLY1-S22
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ......1-S22
(2) V2607-CR-E4 ....1-S24
(3) V2607-CR-TE4, V3307-CR-TE4 ...1-S26
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S28
[11]MOUNTING OF DPF MUFFLER FULL ASSEMBLY1-S30
(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4 ......1-S30
(2) V2607-CR-E4 ....1-S31
(3) V2607-CR-TE4, V3307-CR-TE4 ...1-S32
(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C..1-S33
[12]RESETTING BY USING DIAGNOSIS TOOL ....1-S34
(1) In Case of Scheduled Maintenance for Every 3,000 Hours of Operation, or In
Case of Heavy Soot Accumulation (P-Code:P3008, J1939:3701-0).1-S34
(2) In Case of Excessive Regeneration Frequency (P-Code:P3024, J1939:523602-0) .....1-S36
[13]EXECUTION CONDITION FOR MANUAL REGENERATION ..1-S38
[14]ATTACHED FORM..1-S39
(1) After-Treatment Device Exchange Report Form 1-S39
(2) DPF Cleaning Order Form......1-S40

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